Governance by those who do the work.

Showing posts with label Insulation. Show all posts
Showing posts with label Insulation. Show all posts

Sunday, February 1, 2015

Insulating Both Sides


Because of edge effects, the heat leakage through the insulated back-of-the-plate is difficult to calculate.  It would be better to measure it; but that measurement must discount the heat transfer through the front side of the plate.  The .421 W which I estimate for leakage is less than the downward-facing convection (.525 W) for a plate at 5 K higher than ambient temperature.  Because the test surface of the plate is rough, I don't have confidence in convection calculations based on smooth plate measurements; and assuming what I am trying to measure means that I wouldn't be able to test the assertion that surface roughness has no effect on downward natural convection.

So I created insulation for the (rough) front surface of the plate. Constructed using the same materials and techniques as the backside insulation, its leakage should be roughly the same as the backside.

While cutting the extruded polystyrene foam I noticed that the board crowned in the center.  So I arranged the cut strips so that their centers pressed into the plate edges while the duct tape tensions their ends into corners.  It maintains a snug fit and doesn't need tape to seal it.  Because of the bevel, the backside foam is more complicated to cut; but I may at some point rebuild it using the same technique.

Because the expected downward-facing convection is close in magnitude to the leakage, the fully-insulated measurements should be made both level and at some inclinations (convection increases rapidly as the plate is tilted).

Friday, January 30, 2015

Insulating the Plate



The photo shows the thermal insulation for the aluminum plate's backside (covering the heaters).  The reflective square is 25 mm deep polyisocyanurate foam insulation (Dow TUFF-R) with foil on both sides.  The light green border is 19 mm thick extruded polystyrene foam which is beveled to match the back of the aluminum plate.  The corners and metal-to-foam seams are held together with duct tape.  The sensor cable and heater connections thread between the two types of insulation.  The pieces of insulation were machined using a radial-arm saw and a band-saw.  Knife cuts were not as clean.
While suspension by piano wire will be sufficient for performing forced convection measurements of a downward facing horizontal plate, we lack a way to support the plate with insulation at non-horizontal inclinations, which would allow interesting natural convection measurements.